The Procedure of Plastic Sharps Container prodution and packing in Dailymag factory
Dailymag, the largest sharp container manufacturer in China, has advanced production lines, equipped with fully automatic high-speed injection molding machines, reliable quality, efficient production, and strict quality inspection.
In hospitals and clinics, and in current vaccination sites, you can see a variety of sharps container (sharps box) in different departments, which are loaded with used disposable medical sharp instruments such as syringes, needles, blades, injection bottles, and broken glass pieces. Glass, etc., after the plastic sharps box is full, the lid is locked and closed permanently. It silently protects the safety of medical workers and prevents secondary infections caused by sharp medical waste.
How does a plastic sharps box change from a plastic raw material to a finished product? Let us walk into Dailymag's precision manufacturing plant to witness the production, assembly, packaging and transportation of sharps container (sharps box).
1. Assemble the plastic mold to the plastic injection machine, test and debug, and preheat the machine;
2. Pour the raw material plastic particles and masterbatch powder into the mixer and stir evenly, then pour into the feed barrel of the injection molding machine, set the program, and hit the plastic parts (the barrel or the lid).
3. After the injection molding machine ejected plastic part from the mold, the plastic parts will cool down, and the robot arm vacuums the plastic parts and puts them on the conveyor belt. After the appearance inspection by the workers, the feed head of plastic is removed, the burrs (if there are burrs) are removed, and the semi-finished products are stacked and stored Area storage.
4. Some styles of sharps container (sharps box) lid have several parts, which need to be assembled or printed with text. After printing the text on the screen printer, assemble the lid.
5. Put the sticker on the barrel.
6. Pack the carton according to the actual situation, stack the barrel and lid of the sharps box in the same amount in an outer box. (Some small-volume sharps boxes are packed after the lid is installed on the barrel, and some clients also need an inner box)
7. Put the filled outer carton into the automatic packing machine for H-shaped sealing.
8. According to customer needs, pallet and wrap with film.
9. Load the goods into the container manually or with a forklift.
The Sharps Container manufactured by Dailymag represents a new generation of Chinese manufacturing with high quality and good price. Starting from the raw materials, high-quality polypropylene plastic particles produced by ExxonMobil Singapore are used. The mold of the sharp tool box uses P20H carbon steel material, which has less material impurities, fine and uniform structure, no fiber directionality, and no pitting or orange peel defect during polishing. 80% of the existing injection molding machines are equipped with automatic manipulators and conveyor belts, which are 20% more efficient than conventional injection molding production and save 30% of labor costs. These ensure the cost competitiveness of Dailymag. The factory's latest two SPV/2 sets high-speed plastic injection machine are equipped. These advanced giant plastic injection machines puts Dailymag in a leading position in the country in large-capacity Sharps Container and super-capacity reusable Sharps Container. All injection molding machines are equipped with automatic sensor alarm function. The defect alarm can be automatically identified in the first step of plastic molding, and there will be manual semi-finished product inspection and packaging re-inspection to ensure that every Sharps Container delivered to the customer it's all perfect quality.